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News Letter
March 2006
EMI Q1 Newsletter
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Product Quality is Benchmark Reference
EMI has exacting quality control standards and maintains
strict records for all transaction . In the Opto-Electronics
industry this provides a necessary support for users in hi-rel assembly of
opto and electro-opto components
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Late Flash
EMI has developed an epoxy with the lowest shrinkage on cure and the
lowest coefficient of thermal expansion of any epoxy, anywhere. It is
OPTOCAST
3415 – with a CTE of 12-13 ppm/°C. It is curable with long wave
UV and UV plus heat or heat alone. It can be dispensed through a needle as
small as 21 gauge. It is aimed at opto-electronic/fiber optic uses where
these properties are critical.
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Acrylic Update
EMI has developed an acrylic based sun light curing adhesive, coating,
or encapsulant that can be used for wide variety of applications. The
formulation will polymerize to a flexible, tough solid of Shore D-45
hardness upon exposure to electromagnetic radiation in the 290-550nm range
of direct sun light. It can also be cured with a typical UV light source.
It has a Newtonian viscosity of 4.0 x 103cps @ 10.0 rpm/#15/RV and has
good adhesion to various polymeric substrates. |
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News from the Lab
We have been working with an outside physical-testing laboratory to
test for properties that we can not test for here at the EMI
facility—specifically; tensile, lap shear adhesion, refractive index, CTE,
and many others. If you have a customer or are a customer that would like
concrete data for specific physical properties, we can have it tested for
a fee of approximately $300 per test and it usually takes 2-3 weeks for
results. We can use standard substrates like aluminum, glass, stainless
steel, and some plastics, or you can supply your own substrates in the
form necessary for the type of testing required.
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OFC Show
EMI exhibited at the recent OFC (Optical Fiber Communication) Show in
Baltimore. In a word –DYNAMIC– it’s an exploding technology. Unlike many
industries we sell into, the fiber-optic people know UV, probably use UV,
want UV, and particularly want epoxy UV systems for low shrinkage, low CTE,
low outgassing, etc. We have created a “Focused” product line –OPTOCAST -
developed specifically for the fiber-optic/opto-electronic users. Cure
systems for use in the optical path, filled very low cure shrinkage and
CTE systems for aligning, focusing it and fixturing it, super fast UV
systems, and UV cure only and UV and/or heat, heat/RT cure only, etc. We
are slowly inching up on the industry moisture resistance standard (The
Bellcore Bogey) of 85/85 –5,000 hours. According to customers tests our
OPTOCAST 3553 is the best they have seen to date, and we are still working
on improving it. |
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